IMI 103 FLOW CONTROL TRAINER

DESCRIPTION

 

Flow control trainer is designed for understanding the basic principles of flow control. The process setup consists of supply water tank fitted with pump for water circulation. A DP transmitter is used for flow sensing which measures differential pressure across orifice meter. The process parameter (flow) is controlled by microprocessor based digital indicating controller which manipulates pneumatic control valve through I/P converter. The control valve is fitted in water flow line. These units along with necessary piping are fitted on support housing designed for tabletop mounting. The controller can be connected to computer through ethernet port for monitoring the process in SCADA mode.

FEATURES

 

  • ON-Off & PID operation
  • Auto tuning
  • SCADA study
  • MODBUS communication
  • Open/closed loop tuning
  • Simulation mode
  • Stability analysis

 

RANGE OF EXPERIMENTS

 

  • Study of open loop (Manual control)
  • Study of on/off controller
  • Study of proportional controller
  • Study of prop. integral controller
  • Study of prop. derivative controller
  • Study of PID controller
  • Tuning of controller (Open loop method)
  • Tuning of controller (Closed loop method)
  • Tuning of controller (Using Auto Tuning )
  • Study of stability of the system (Bode plot)

 

UTILITIES REQUIRED

 

  • Electric supply: 230 +/- 10 VAC, 50 Hz, 1 phase
  • Water supply: Distilled water @10 liters
  • Computer: With standard configuration
  • Air Supply: Clean, oil and moisture free air, Pressure 2 Bar, consumption 50 LPH
  • Support table: Size: 800Wx800Dx750H in mm

 

 

SOFTWARE

Specially developed SCADA Software is provided which helps in learning the principles of control. Different experiments can easily be selected and studied. The software is easy to use, flexible & scalable with features like Data access, trend plots, Data logging, Printing, Data export.

TECHNICAL SPECIFICATIONS

Product & Code Flow control trainer & IMI 103
Type of control SCADA
Control unit Digital indicating controller with Ethernet communication Make Yokogawa, model UT35
Diff. pressure transmitter Type Capacitance, two wire, Range 0–200 mm, Output 4–20 mA sq.root, Make Yokogawa
I/P converter Input 4-20mA, Output 3-15 psig, Make Control air
Control valve Type Pneumatic, Size 1/4", Input 3–15 psig, Air to close, Characteristic Linear, Make Pneucon
Rotameter 10-100 LPH, Make eureka
Pump Fractional horse power, type submersible
Supply tank SS304
Flow measurement Orifice meter
Air filter regulator Range 0-2.5 kg/cm2, Make Airmatic
Pressure gauge Range 0-2.5 kg/cm2(1No), Range 0-7 kg/cm2(1No), Make Wika
Overall dimensions 550Wx475Dx520H mm
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