IMI 116 DCS TRAINER (HYBRID CONTROLLER)

Description

 

The set up is designed to understand the latest techniques adopted in process control. The concepts of hybrid controller, DCS, Network and HMI server can be well understood. Set up consists of Universal Hybrid Controller, a control panel for simulating inputs as well as connecting real time process, software package for configuring the controller and a SCADA package. The components are assembled on a standalone industrial control panel.

The Hybrid controller has logic capability and speed of traditional PLC and the regulatory features and power of DCS. The controller is designed for discrete manufacturing automation tasks, continuous regulatory process control and batch control. It consists of power supply, Controller (CPU), Discrete I/Os, Analog I/Os and Network interface modules.

Easy to use Windows based Configuration software, operable over Ethernet and RS232 port simplifies controller configuration. It provides advanced monitoring functions for debug, allows run-mode configuration changes while limiting process interruption uploads.

 

Features

 

  • True industrial universal Hybrid controller
  • Configuration using Function blocks
  • Modbus/TCP and Modbus RTU for control network
  • Ethernet and Serial OPC server for HMI clients
  • SCADA (HMI) Package
  • Panel for input simulation
  • Easy interfacing with existing process plants
  • 4Relays of 230VAC for Digital output
  • Inbuilt powering for all AI, DI & DO

 

RANGE OF Experiments

 

  • Study of Hybrid controller
  • Study of SCADA (HMI) software
  • Study of Ethernet network communication with hybrid controller.
  • Study of OPC communication
  • Study of modbus communication
  • Study of batch process control (simulated I/Os from control panel)
  • Study of continuous process control (simulated I/Os from control panel)
  • Control of existing processes.

 

Utilities required

 

Electric supply             :           230 +/- 10 VAC, 50 Hz, 1 phase.

Computer                     :           IBM compatible with standard configuration with min. 2 serial ports

 

SOFTWARE

 

SCADA (HMI) package with development and runtime system.

  • Sample program for to understand and study software programming.
  • Ready to use programs for interfacing Temperature, Flow, Level and Pressure control trainers.
  • Program for executing PLC process (Code 321) through Controller.
  • Sample software to communicate Yokogawa UT321-01 controller through RS485
  • Configuration software with:
    • Function blocks based configuration
    • Graphic drag & drop, software configuration
    • Online configuration changes
    • Configuration partitioning using “Worksheet”
    • Extensive monitoring tools
    • Hard copy documentation

 

Specification

 

 

Product & Code DCS trainer (Hybrid controller) & IM 116
Control Unit Hybrid controller, Make Honeywell, Model HC900 –

C30, AI 8, AO4, DI 16, DO16, Control loops 8 with

Hybrid Control Designer software

Communication RS232, RS485, Ethernet
Software package Wondware Intouch 64 Tags, SCADA package
Control panel Standalone industrial control panel with,

4 Rotary switches for simulated AI

8 Pushbuttons for simulated DI

16 Indicators for DI

16 Indicators for DO

2 Power supply(24VDC) for powering transmitters

4 Relays of 24VDC for DO application

Connectors for each field input and output connection

Overall dimensions 600Wx400Dx1200H mm

 

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